METALLIC DIVISION

Custom Steel Fabrication:

• Precision cutting, bending, and shaping of steel to meet client specifications
• Use of advanced technologies like CNC machining, plasma cutting, laser cutting, water jet cutting

Structural Steel Fabrication:

• Manufacturing beams, columns, and trusses for buildings, bridges, and infrastructure projects
• Adherence to engineering standards for load-bearing structures

Steel Component Manufacturing:

• Producing components for industrial machinery, pipelines, and equipment
• Includes specialty items like tanks, frames, or pressure vessels

Welding and Assembly:

• Skilled welding techniques such as TIG, MIG, and arc welding for strong, durable joints
• Pre-assembly and on-site assembly as needed

Surface Treatment and Finishing:

• Anti-corrosion coatings, galvanizing, and painting for durability and aesthetic appeal

On-Site Services:

• Installation, maintenance, and repair of steel structures or equipment

Cutting:

• Precision cutting of steel sheets, plates, rods, or beams using advanced machinery such as:
• Plasma Cutting: Efficient for thick materials.
• Waterjet Cutting: Ideal for clean cuts without affecting steel properties.
• Shearing: Quick, straight cuts for plates and sheets.

Bending and Forming:

• Steel is shaped into required angles, curves, or forms using tools like:
• Press Brakes: For precision bending.
• Roll Forming Machines: For cylindrical or complex shapes.

Welding:

• Joining steel components using advanced welding techniques, such as:
• MIG Welding: For heavy-duty applications.
• TIG Welding: For precision and aesthetic finishes.
• Arc Welding: Widely used for structural components.

Drilling and Punching:

• Drilling: Creating precise holes for bolts or fasteners.
• Punching: Removing sections or creating slots using hydraulic or mechanical punches.

Surface Treatment:

• Ensuring durability, resistance to corrosion, and a polished appearance:
• Shot Blasting: Cleaning and preparing surfaces.
• Pickling: Removing rust and scale chemically.
• Painting and Powder Coating: Aesthetic and protective finishes.

Assembly and Pre-Fabrication:

• Assembling steel parts into modules for easy transportation and installation.
• Pre-fabricated components for construction or industrial use.

3D Modeling and CAD Services:

• Detailed 3D modeling and Computer-Aided Design (CAD) for accurate visualization and planning of metallic components.

Structural Steel Design:

• Engineering design of structural steel frameworks for buildings, bridges, and industrial facilities.

Piping Design and Layout:

• Comprehensive engineering design and layout for metallic piping systems, including isometric drawings and schematics.

Corrosion Prevention and Coating Design:

• Engineering solutions for protective coatings and anti-corrosion measures.

Metallic Component Optimization:

• Redesign and optimize existing metallic components for improved efficiency and cost-effectiveness.

Custom Tank Design and Engineering:

• Tailored tanks based on capacity, material, and operational requirements.
• Types of tanks:
• Above-Ground Storage Tanks (ASTs)
• Underground Storage Tanks (USTs)
• Vertical and Horizontal Tanks
• Pressure Vessels
• Materials used:
• Carbon Steel, Stainless Steel, or Composite Materials for corrosion resistance and strength.

Fabrication and Welding:

• Manufacturing tanks using advanced welding techniques like MIG, TIG, or submerged arc welding (SAW).
• Compliance with international standards such as API 650, API 653, and ASME standards.

Tank Accessories:

• Manufacturing and installing fittings like manholes, nozzles, ladders, and safety rails.

Coating and Corrosion Protection:

• Applying epoxy coatings, linings, or galvanization for durability and chemical resistance.

Inspection and Assessment:

• Conducting non-destructive testing (NDT) to identify corrosion, cracks, or wear in the tank bottom plate.
• Common testing methods:
• Ultrasonic Testing (UT)
• Magnetic Particle Inspection (MPI)
• Visual Inspection

Bottom Plate Removal:

• Safe and efficient removal of old or damaged plates without compromising tank integrity.

Fabrication of New Bottom Plates:

• Custom fabrication of bottom plates to exact specifications using corrosion-resistant materials.

Installation and Welding:

• Precision welding and fitting of replacement plates.
• Ensuring tight seals and structural integrity to prevent leaks.

Testing and Quality Assurance:

• Post-installation hydrostatic testing and vacuum box testing to ensure no leaks or defects.

Regular Inspections:

• Scheduled inspections to detect early signs of wear, corrosion, or structural damage.
• API 653 compliance for storage tank maintenance.

Tank Cleaning:

• Removal of sludge, contaminants, or chemical residues to improve operational efficiency.
• Cleaning methods:
• High-pressure washing
• Chemical cleaning

Corrosion Protection:

• Recoating or re-lining tank interiors and exteriors to extend service life.
• Cathodic protection systems for corrosion prevention.

Leak Detection and Repairs:

• Quick identification and repair of leaks in walls, seams, or base plates.

Upgrades and Modifications:

• Adding features like heating coils, insulation, or automation systems.
• Modifying tanks for increased capacity or new operational requirements.

Emergency Services:

• Rapid response for unexpected damage or system failures to minimize downtime.

Protective Coatings:

• Non-Metallic Coatings: Application of paints, epoxies, or powder coatings to create a barrier against corrosive elements.

Material Selection and Design:

• Choosing corrosion-resistant materials, such as stainless steel or alloys, and designing structures to minimize corrosion-prone areas.

Environmental Control:

• Implementing measures to control environmental factors like humidity, temperature, and exposure to corrosive agents.