NON-METALLIC DIVISION

Design and Engineering:

• Customized design of composite piping systems to meet specific project requirements.
• Engineering solutions for high-pressure, high-temperature, or chemically aggressive environments.
• Stress analysis and compatibility checks with existing systems.

Fabrication:

• Prefabricated spools for easy installation on-site.
• Integration of GRP components with metallic systems using hybrid solutions.

Installation:

• On-site installation of GRP piping networks in industrial facilities.
• Routing and alignment of pipes for optimal flow and minimal pressure loss.
• Ensuring proper support and anchoring systems for lightweight GRP materials.

Repair and Maintenance:

• Repair of damaged GRP pipes, such as patching, relining, or joint reinforcement.
• Scheduled maintenance to ensure system integrity and performance.
• Cleaning and inspection to remove buildup or identify wear.

Inspection and Testing:

• Non-destructive testing (NDT) techniques, such as acoustic emission testing or ultrasonic testing, to assess pipe integrity.
• Hydrostatic and pneumatic pressure testing to ensure system reliability.
• Visual inspections for signs of delamination, cracking, or leaks.

Chemical Resistance Lining:

• Internal lining of GRP pipes to enhance chemical resistance.
• Application of protective coatings to extend the lifespan of GRP systems.

Retrofitting and Upgrading:

• Replacement of existing metallic or traditional piping with GRP systems for improved performance.
• Upgrading systems to meet modern standards and operational needs.

1. Design and Engineering:

• Customized designs tailored to specific operational environments and chemical exposures.
• Engineering analysis to determine the best combination of thermoplastic and GRP/FRP reinforcement for required strength and chemical resistance.
• Finite element analysis (FEA) for stress and load performance.

2. Fabrication:

• Integration of thermoplastic liners (e.g., PVC, CPVC, PP, PVDF, ECTFE) with GRP/FRP exteriors.
• Production of custom components like ducts, scrubbers, and headers.

3. Installation:

• On-site assembly and installation of dual laminate piping and equipment.
• Joining and welding of thermoplastic liners and lamination of GRP/FRP layers for seamless construction.
• Integration with existing systems, including metallic and non-metallic components.

4. Repair and Maintenance:

• On-site or off-site repairs for damaged or degraded dual laminate components.
• Patching and relining of thermoplastic liners without compromising the GRP/FRP structure.
• Regular maintenance programs to extend service life and prevent failures.

5. Inspection and Testing:

• Non-destructive testing (NDT) to assess the structural integrity of dual laminate equipment.
• Testing for liner adhesion, delamination, and leaks using ultrasonic or acoustic methods.
• Hydrostatic pressure testing to ensure system reliability.

6. Tank and Vessel Solutions:

• Fabrication of dual laminate tanks for storage of corrosive chemicals, acids, and solvents.
• Custom designs for vertical, horizontal, and double-walled tanks.
• Internal linings resistant to specific chemicals with GRP/FRP outer shells for structural strength.

7. Piping Systems:

• Design and fabrication of dual laminate piping for handling corrosive and high-temperature fluids.
• Fabrication of GRP/FRP pipe spools for on-site installation.
• Components for various joining methods, including flanges and butt fusion welding.

1. Surface Preparation:

• Proper preparation to ensure effective bonding of linings and coatings.
• Techniques include:
• Abrasive blasting (sandblasting, shot blasting) to remove rust, scale, and old coatings.
• Chemical cleaning to eliminate grease, oil, and contaminants.
• High-pressure water jetting for cleaning and surface profiling.

2. Industrial Coating Application:

• Protective Coatings: Application of epoxy, polyurethane, or zinc coatings for corrosion resistance.
• Thermal Coatings: Application of heat-resistant or insulating coatings for high-temperature environments.

3. Rubber Lining Services:

• Natural and Synthetic Rubber Linings:
• Applied to tanks, vessels, and pipes to resist abrasion and chemical attacks.
• Applications:
• Acid and chemical storage tanks.
• Water treatment plant equipment.
• Mining and slurry pipelines.

4. Anti-Corrosion Lining Systems:

• Linings specifically designed to protect against corrosion in extreme environments:
• Acid-resistant linings for chemical plants.
• Marine coatings for offshore structures and vessels.

5. Concrete Protection Linings:

• Epoxy and Polyurethane Linings:
• Applied to concrete tanks, bunds, and floors for chemical and water resistance.
• Cementitious Coatings:
• For water tanks and wastewater facilities to provide waterproofing and durability.

6. Tank and Vessel Linings:

• Internal Tank Linings:
• For chemical, oil, and water storage tanks.
• Rubber or FRP linings to prevent leaks and corrosion.
• External Coatings:
• Protective coatings to shield against weather and UV damage.

7. Pipeline Coating and Lining:

• Internal Linings:
• To reduce friction, resist corrosion, and prevent contamination.
• External Coatings:
• For underground or underwater pipelines, protecting against soil and water corrosion.

8. Inspection and Testing:

• Coating Thickness Testing: Ensures the proper application of linings and coatings.
• Adhesion Testing: Verifies bond strength between the coating and the substrate.
• Visual and NDT Inspections: Identifies defects like pinholes, cracks, or delamination.

9. Maintenance and Repair:

• Periodic maintenance to restore protection.
• Repairs made to identify early signs of wear and prevent failures.

1. Pipeline Repairs:

• Repair of external corrosion, dents, cracks, or leaks in pipelines.
• Strengthening of pipelines to withstand higher pressure or extend service life.
• Wrapping solutions for onshore, offshore, and buried pipelines.

2. Tank and Vessel Repairs:

• Reinforcement of tanks with thinning walls due to corrosion.
• Repair of localized damage like pitting, holes, or cracks.
• Restoring structural integrity without hot work, reducing downtime.

3. Leak Containment:

• Emergency containment of active leaks using composite wraps combined with sealants.
• Temporary and permanent repairs to avoid operational downtime.
• Suitable for high-pressure and chemical environments.

4. Corrosion Protection:

• Wrapping corroded areas to prevent further degradation and restore mechanical strength.
• Long-term protection in highly corrosive environments (e.g., chemical plants, marine).

5. High-Pressure Applications:

• Reinforcement of systems operating under high pressure, such as oil and gas pipelines.
• Composite wraps designed to meet or exceed original pipeline pressure ratings.

6. Heat-Resistant Composite Wraps:

• Repairs for components exposed to high temperatures, such as boilers or exhaust systems.
• Use of heat-resistant composite materials for long-lasting performance.

7. Emergency Repairs:

• Rapid mobilization of teams for critical repairs to prevent system failure.
• Use of quick-curing composite systems for minimal downtime.

8. Custom Fabrication and Design:

• Tailored composite repair solutions to meet specific size, shape, and operational conditions.
• Fabrication to ensure compliance with industry standards (e.g., ASME PCC-2, ISO 24817).

1. Visual Inspections:

• Purpose: Identifying visible damage such as cracks, delamination, discoloration, or leaks.
• Applications:
• Routine checks for tanks, pipes, and linings.
• Surface inspection for structural wear or signs of degradation.

2. Lining and Coating Inspections:

• Purpose: Checking for defects such as blistering, peeling, or cracking in rubber or epoxy linings.
• Applications:
• Tank and vessel linings in corrosive environments.
• Pipeline coatings in chemical or marine applications.

3. Repairs and Refurbishment:

• Services:
• Patching damaged linings using compatible materials (e.g., rubber, FRP patches).
• Reapplying coatings or re-lining tanks and pipelines.
• Repairing delaminated or cracked composite structures.
• Applications:
• Restoring damaged tanks, vessels, and piping systems.

4. Documentation and Compliance:

• Services:
• Preparing inspection reports and certifications.
• Ensuring compliance with industry standards like ASTM, ISO, or ASME.
• Applications:
• Quality assurance for tanks, pipes, and other non-metallic equipment.

5. Emergency Maintenance:

• Services:
• Rapid response for leaks, structural failures, or other critical issues.
• Temporary fixes like composite wraps or rubber patches until permanent repairs can be made.
• Applications:
• Chemical plants, water treatment systems, and industrial pipelines.