Manufacturing, Supply, Fabrication, Installation & Commissioning Of 72" GRV Sea Water Piping System For QAFCO-1 PLANT

CLIENT: Qatar Fertiliser Company - QAFCO
Date of award : 1st May 2021
Completion : 28th Feb 2023

Overview

The objective of this project is to successfully manufacture, supply, fabricate, install, and commission a 72" GRV (Glass Reinforced Vinyl Ester) seawater piping system for the QAFCO-1 plant. The project aims to provide a durable, corrosion-resistant, and high-performance piping solution to meet the plant's operational requirements. This includes delivering high-quality materials, precision fabrication, and seamless installation, followed by rigorous testing and commissioning to ensure the system’s reliability, efficiency, and compliance with industry standards.

Scope of Work

• Concrete breaking and soil manual excavation.

• Installation of well points dewatering system.

• Design, manufacturing, and installation of 2Nos gantries and their railing system.

• Demolishing and disposal of the existing 72” carbon steel seawater header.

• Design, supply, fabrication, and installation of new pipe supports.

• Cutting and re-welding of carbon steel and stainless-steel piping.

• Supply of GRV piping and fittings.

• Installation of GRV piping.

• Lamination of the GRV material.

• Hardness test.

• Service test and commissioning.

• Backfilling.

• Casting of concrete slabs.